
New types of grain bin equipment could make it easier to clear plugs when spoiled grain stops up an auger inside a bin. Some of these tools, plus existing tools and information about dangers of grain entrapment, were on display by several companies at the recent National Farm Machinery Show in Louisville, Ky.
However, industry officials were quick to make a key point: While these tools may help in the future, they’re not going to help if you have plugged augers or a bin of out-of-condition grain now. If you find yourself facing that dilemma, industry insiders suggest the best solution is to seek professional help. Contact your grain bin supplier or local dealer for advice on how to best address situations where augers are plugged or where you have discovered spoilage inside a bin.
“You never want to go inside the bin if you can help it,” says Bill Field, Purdue University Extension farm safety specialist. In those cases where it’s absolutely necessary to go inside a bin, follow safety recommendations judiciously.
Those include never entering a bin with an auger running, locking out the power supply to the unloading auger with a physical lock before you enter a bin, having a person with you who is stationed outside the bin at the top of the bin entrance, and using harnesses.
The best advice is to follow the steps necessary to keep grain in condition when you place it into the bin in the fall — removing fines by coring bins shortly after filling them and monitoring condition of the grain on a regular basis, Field says.
Industry experts note that problems with spoiled grain, plugged augers and potential bin entrapment cases tend to show up more with grain still in storage in late winter through spring, as the weather warms up. This year, those problems showed up much earlier, with fatalities due to grain entrapment reported in the Midwest in December, January and February.
Check out the slideshow to learn more about grain bin safety and products that support it.
GSI-grain-bin-sumps-TomJBechman0302W2-3461a2.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>MULTIPLE SUMPS: GSI offers installations that feature more than one unloading grain sump where grain can flow through to the unloading auger. Besides increasing efficiency, multiple sumps reduce the chance both might plug. However, GSI spokespeople insist the best away to avoid grain bin issues is to make sure grain goes into the bin in proper condition, and then monitor it carefully.</p>
grain-bin-safety-TomJBechman0302W2-3461b.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>HEED LABELS: Grain bin manufacturers today provide warning labels on doors and walls that describe the dangers of entering a bin. Sukup Manufacturing recently introduced a grain bin door safety latch, which prevents closing the outer door unless the inner load-bearing door is properly closed first. The goal is preventing someone who opens the outer door from being buried in grain if that door is holding back grain. </p>
grain-bin-safety-TomJBechman0302W2-3461c.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>SPELL OUT DANGERS: This poster on display inside a Sukup bin illustrates the dangers of entrapment if you enter a bin with grain storage issues. It illustrates both possible entrapment if a crusted layer collapses and how quickly someone can become entrapped in flowing grain.</p>
grain-clog-safety-TomJBechman0302W2-3461d.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>BREAK CLOGS FROM OUTSIDE: Notice the cable in the man’s hand. In Sukup bins, this is a feature on unloading equipment. If there is a clog preventing grain from entering the sump, you can rotate the cable manually from outside the bin. The rotating action often breaks up clogs and allows grain to flow again.</p>
grain-bin-harness-ladder-TomJBechman0302W2-3461e.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>SAFE CLIMBING: Data collected over time by Purdue’s Bill Field indicates that falls from bins, as well as other falls around the farm, are often fatal. This attachment on a ladder that attaches to the outside of a Sukup bin fastens a harness so a person can remain secure while climbing the ladder.</p>
Paddle-grain-sweep-Sukup-TomJBechman0302W2-3461f.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>REDUCE ODDS OF PLUGGING: The new Paddle Sweepway auger from Sukup features an open head section. The skeleton-like design allows grain to pass through the head, increasing unloading speed while reducing likelihood of the center sump plugging at the same time.</p>
sumps-grain-bin-Sukup-TomJBechman0302W2-3461g.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>2 SUMPS: The new U-Trough Extended Center Sump from Sukup features sumps on both sides of the gearbox. These sumps collect grain faster compared to traditional bins with one sump. If one plugs, the other might stay open, allowing grain to continue unloading from the bin.</p>
sumps-grain-bin-Sukup-TomJBechman0302W2-3461h.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>CLOSE-UP VIEW: Here’s a closer look at the auger positioned above one of the two sumps on Sukup’s U-Trough Extended Center Sump. There is a second sump on the other side of the gearbox.</p>
Superior-grain-auger-buster-TomJBechman0302W2-3461i.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>CHEW UP CLUMPS: Superior introduces a feature available on new installations — the Block Buster Auger. If the center sump plugs, you can reverse a section of the auger underneath the sump. It’s designed to clear the plug.</p>
Superior-grain-auger-buster-TomJBechman0302W2-3461j.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>HEART OF THE FEATURE: Here is a section of Superior’s Block Buster Auger. Because it requires a reversible gearbox, the feature is available on new installations but can’t be retrofitted to existing bin augers.</p>
GSI-GrainViz-monitor-TomJBechman0302W2-3461k.jpg
Type
Caption
Credits
Gating level
DataTable subpages
Media Image

<p>NEW MONITORING TOOL: The GrainViz tool wasn’t pictured at GSI’s NFMS booth because it’s a high-tech system that produces an image of grain condition inside a bin. GSI spokespeople at the show reported that GrainViz should be available on a limited basis for installation later this year. It could be a valuable tool for spotting potential problems before they turn into spoilage and bin-plugging issues.</p>